Trunnion Mounted Ball Valve
Relia is a trunnion mounted ball valve manufacturer and supplier in China, supplying ball valve with tight seal and durability.
A trunnion mounted ball valve is designed for robust performance across various pressure conditions, utilizing a fixed ball anchored by trunnions at the top and bottom, absorbing mechanical stresses and preventing displacement under pressure.
- Standard
- API 6D
- Size
- 2"-48"
- Pressure Rating
- Class 150-2500
- Unit Price
- $50-200000
- Certificate
- API 6D, CE, API 607, ISO 9001
Design and Mechanism
-
Trunnion Support:
In a trunnion ball valve, the ball is fixed by trunnions at the top and bottom, absorbing mechanical stresses and preventing displacement under pressure.
- Sealing System:
In high-pressure conditions, the fluid pressure reinforces the seal by pushing seats against the ball. In low pressure, springs ensure consistent contact between the seat and ball.
- Stem and Actuation:
The stem rotates the ball (90°), with reduced torque due to trunnions bearing axial loads, minimizing wear on the stem and seats.
Key Features and Advantages:
- ·Tight Sealing:
The ball is securely held in place by the trunnions, preventing movement and ensuring a tight seal.
- Consistent Sealing:
Spring-loaded seats maintain sealing without reliance on system flow pressure, ensuring reliability even at <150 psi
- High-Pressure Applications:
The trunnion design is well-suited for high-pressure environments, as the additional support prevents the ball from being forced out of position.
- Durability:
Trunnion mounted ball valves are designed for demanding industrial environments, capable of handling high-pressure and high-temperature conditions.
- Lower Torque:
The trunnion and stem absorb any additional pressure on the valve, leading to lower operating torque and potentially eliminating the need for a large actuator.
- Double Block and Bleed Function:
Trunnion mounted ball valve features a double block and bleed function, allowing for independent shut-off of the line fluid on both sides of the ball.
Double block
cut the flow from both upstream and downstream
Bleed
automatic cavity pressure relief mechanisms
- Fire-Safe Design:
Trunnion mounted ball valve is designed with fire-safe features, including anti-static systems and anti-blowout stems.
- Cavity Pressure Relief:
To prevent damage to valve seats and ball due to over-pressurisation inside the cavity, trunnion-mounted ball valves are equipped with automatic cavity pressure relief mechanisms.
Trunnion Mounted Ball Valve Drawing
Material Specifications
No. | Part | A105/ENP | A105/316 | F316/316 | LF2/316 NACE |
1 | Body | ASTMA105N | ASTMA105N | ASTMA182-F316 | ASTMA350-LF2 |
2 | Adapter | ASTMA105N | ASTMA105N | ASTMA182-F316 | ASTMA350-LF2 |
3 | Ball | ASTMA105N/ENP | ASTMA182-F316 | ASTMA182-F316 | ASTMA182-F316 |
4 | Seat Insert | PTFE/Molon/PEEK | PTFE/Molon/PEEK | PTFE/Molon/PEEK | PTFE/Molon/PEEK |
5 | Seat Ring | ASTMA105N/ENP | ASTMA182-F316 | ASTMA182-F316 | ASTMA182-F316 |
6 | Stem | ASTMA105N/ENP | ASTMA182-F316/17-4PH | ASTMA182-F316/17-4PH | ASTMA182-F316/17-4PH |
7 | Trunnion Support | ASTMA105N/ENP | ASTMA105N/ENP | ASTMA182-F316 | ASTMA350-LF2/ENP |
8 | Gland Flange | ASTMA105N/ENP | ASTMA105N/ENP | ASTMA182-F316 | ASTMA350-LF2/ENP |
9 | Top Flange | ASTMA105N | ASTMA105N | ASTMA182-F316 | ASTMA350-LF2 |
10 | Body Stud | ASTMA193-B7 | ASTMA193-B7 | ASTMA193-B8 | ASTMA320-L7M |
11 | Body Nut | ASTMA194-2H | ASTMA194-2H | ASTMA194-8 | ASTMA194-7M |
12 | Screw | Carbon Steel | Carbon Steel | Stainless Steel | ASTMA320-L7M |
13 | Screw | Carbon Steel | Carbon Steel | Stainless Steel | ASTMA320-L7M |
14 | *Body Gasket | Graphite | Graphite | Graphite | Graphite |
15 | *Gland Gasket | Graphite | Graphite | Graphite | Graphite |
*Recommended Spare Parts
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Valve type (ball, gate, globe, check etc.), valve size, pressure class, valve material, and end connection (flanged, butt welding etc.)