Trunnion Mounted Ball Valve

Relia is a trunnion mounted ball valve manufacturer and supplier in China, supplying ball valve with tight seal and durability. 

A trunnion mounted ball valve is designed for robust performance across various pressure conditions, utilizing a fixed ball anchored by trunnions at the top and bottom, absorbing mechanical stresses and preventing displacement under pressure.

Standard
API 6D
Size
2"-48"
Pressure Rating
Class 150-2500
Unit Price
$50-200000
Certificate
API 6D, CE, API 607, ISO 9001

Design and Mechanism

  • Trunnion Support:

In a trunnion ball valve, the ball is fixed by trunnions at the top and bottom, absorbing mechanical stresses and preventing displacement under pressure.

  • Sealing System:

In high-pressure conditions, the fluid pressure reinforces the seal by pushing seats against the ball. In low pressure, springs ensure consistent contact between the seat and ball.

  • Stem and Actuation:

The stem rotates the ball (90°), with reduced torque due to trunnions bearing axial loads, minimizing wear on the stem and seats.

 

Key Features and Advantages:

  • ·Tight Sealing:

The ball is securely held in place by the trunnions, preventing movement and ensuring a tight seal. 

  • Consistent Sealing:

Spring-loaded seats maintain sealing without reliance on system flow pressure, ensuring reliability even at <150 psi

  • High-Pressure Applications:

The trunnion design is well-suited for high-pressure environments, as the additional support prevents the ball from being forced out of position.

  • Durability:

Trunnion mounted ball valves are designed for demanding industrial environments, capable of handling high-pressure and high-temperature conditions.

  • Lower Torque:

The trunnion and stem absorb any additional pressure on the valve, leading to lower operating torque and potentially eliminating the need for a large actuator.

  • Double Block and Bleed Function:

Trunnion mounted ball valve features a double block and bleed function, allowing for independent shut-off of the line fluid on both sides of the ball.

double block and bleed trunnion mounted ball valve drawing

Double block
cut the flow from both upstream and downstream

double block and bleed trunnion mounted ball valve-2

Bleed
automatic cavity pressure relief mechanisms

  • Fire-Safe Design:

Trunnion mounted ball valve is designed with fire-safe features, including anti-static systems and anti-blowout stems.

  • Cavity Pressure Relief:

To prevent damage to valve seats and ball due to over-pressurisation inside the cavity, trunnion-mounted ball valves are equipped with automatic cavity pressure relief mechanisms.

Trunnion Mounted Ball Valve Drawing

3 piece forged steel trunnion mounted ball valve drawing

3 piece forged steel trunnion mounted ball valve drawing-2

Material Specifications

No. Part A105/ENP A105/316 F316/316 LF2/316 NACE
1 Body ASTMA105N ASTMA105N ASTMA182-F316 ASTMA350-LF2
2 Adapter ASTMA105N ASTMA105N ASTMA182-F316 ASTMA350-LF2
3 Ball ASTMA105N/ENP ASTMA182-F316 ASTMA182-F316 ASTMA182-F316
4 Seat Insert PTFE/Molon/PEEK PTFE/Molon/PEEK PTFE/Molon/PEEK PTFE/Molon/PEEK
5 Seat Ring ASTMA105N/ENP ASTMA182-F316 ASTMA182-F316 ASTMA182-F316
6 Stem ASTMA105N/ENP ASTMA182-F316/17-4PH ASTMA182-F316/17-4PH ASTMA182-F316/17-4PH
7 Trunnion Support ASTMA105N/ENP ASTMA105N/ENP ASTMA182-F316 ASTMA350-LF2/ENP
8 Gland Flange ASTMA105N/ENP ASTMA105N/ENP ASTMA182-F316 ASTMA350-LF2/ENP
9 Top Flange ASTMA105N ASTMA105N ASTMA182-F316 ASTMA350-LF2
10 Body Stud ASTMA193-B7 ASTMA193-B7 ASTMA193-B8 ASTMA320-L7M
11 Body Nut ASTMA194-2H ASTMA194-2H ASTMA194-8 ASTMA194-7M
12 Screw Carbon Steel Carbon Steel Stainless Steel ASTMA320-L7M
13  Screw Carbon Steel Carbon Steel Stainless Steel ASTMA320-L7M
14 *Body Gasket Graphite Graphite Graphite Graphite
15 *Gland Gasket Graphite Graphite Graphite Graphite

*Recommended Spare Parts 

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Valve type (ball, gate, globe, check etc.), valve size, pressure class, valve material, and end connection (flanged, butt welding etc.)